CLARK WP15 ELECTRIC PALLET TRUCK SERVICE REPAIR MANUAL PDF DOWNLOAD

Total Pages: 63
Configuration: PDF
Language Type: English
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This service repair manual for the Clark WP15 Electric Pallet Truck offers comprehensive instructions for maintaining and repairing all aspects of this high-quality pallet truck. Covers all the necessary details, ensuring efficient and safe operation for maximum productivity and extended product lifespan.

Models Covered:
Clark WP15 Electric Pallet Truck 8256

Manuals Content:
1 DESCRIPTION
1-1. INTRODUCTION
1-2. GENERAL DESCRIPTION
1-3. SAFETY FEATURES
2 OPERATION
2-1. GENERAL
2-2. OPERATING PRECAUTIONS
2-3. BEFORE OPERATION
2-4. GENERAL CONTROL OPERATION
2-5. DRIVING AND STOPPING PROCEDURES
2-5.1. Stopping
2-6.BELLY-BUTTON SWITCH
2-7.STEERING ARM GAS SPRING
2-8. LIFT AND LOWER CONTROLS
2-9. LOADING AND UNLOADING
2-10.PARKING
3 PLANNED MAINTENANCE
3-1. GENERAL
3-2. MONTHLY AND QUARTERLY CHECKS
3-3. BATTERY CARE
3-3.1. General
3-3.2. Safety Rules
3-3.3. Battery Care and Charging
3-3.4. Battery Cleaning
3-3.5. Maintenance Free Batteries
3-4. CHARGING BATTERIES
3-5. BATTERIES REPLACEMENT
3-6. LUBRICATION
4 TROUBLESHOOTING
4-1. GENERAL
4-2. CONTROLLER TROUBLESHOOTING
4-2.1. Fault Detection
4-2.2. Hand Held Programmer (Optional)
4-2.3. Fault Recording
4-2.4. General Checkout
4-2.5. Diagnostic History
4-2.6. Test the Fault Detection Circuitry
4-2.7. Programmable Parameters
4-2.8. Diagnostics and Troubleshooting
4-2.8.1. LED Diagnostics
4-2.9. Programmer Diagnostics
5 OPERATING CONTROL SYSTEM
5-1. CONTROL HEAD
5-1.1. Cap Assembly Removal
5-1.2. Cap Assembly Installation
5-1.3. Control Head Removal
5-1.4. Control Head Installation
5-1.5. Potentiometer Replacement
5-1.6. Belly-Button Switch Replacement
5-2. STEERING ARM
5-2.1. Return Spring Replacement
5-2.2. Steering Arm Removal
5-2.3. Steering Arm Installation
5-3. UPPER COMPARTMENT COVERS
5-3.1. Removal
5-4. LOWER COMPARTMENT COVERS
5-4.1. Removal
5-4.2. Installation
6 BRAKE SERVICING
6-1. BRAKES
6-1.1. Brake Assembly Replacement
7 DRIVING SYSTEM
7-1. Drive Wheel
7-2. Transmission
7-3. Load Wheel
7-3.1. Removal
7-3.2. Repair
7-3.3. Load Wheel Installation
8 ELEVATION SYSTEM SERVICING
8-1. LIFT LINKAGE
8-1.1. Removal
8-1.2. Repair
8-1.3. Installation
9 HYDRAULIC SYSTEM
9-1. LINES AND FITTINGS
9-2. HYDRAULIC AND ELECTRICAL ASSEMBLY
REMOVAL
9-2.1. Removal
9-2.2. Installation
9-3. HYDRAULIC PUMP, MOTOR, AND
RESERVOIR ASSY
9-3.1. Removal
9-3.2. Disassembly and Reassembly
9-3.3. Installation
9-3.4. Lift Cylinder
9-3.4.1. Removal
9-3.4.2. Repair
9-3.4.3. Installation
10 ELECTRICAL COMPONENTS
10-1. ELECTRICAL CONTROL PANEL
10-1.1. Maintenance
10-1.2. Cleaning
10-1.3. Controller Removal
10-1.4. Controller Installation
10-1.5. Charger Removal
10-1.6. Charger Installation
10-1.7. Cooling Fan Removal
10-1.8. Cooling Fan Installation
10-1.9. Buzzer Removal
10-1.10. Buzzer Installation
10-1.11. Key Switch Removal
10-1.12. Key Switch Installation
10-1.13. Battery Indicator Removal
10-1.14. Battery Indicator Installation
10-1.15. LED Indicator Removal
10-1.16. LED Indicator Installation
10-1.17. Emergency Disconnect Removal
10-1.18. Emergency Disconnect Installation
10-1.19. Lift Limit Switch Removal
10-1.20. Lift Limit Switch Installation
10-2. PUMP MOTOR
10-3. DRIVE MOTOR
10-4. DEADMAN SWITCH
11 OPTIONAL EQUIPMENT
12 ILLUSTRATED PARTS BREAKDOWN