CLARK WPX18 ELECTRIC PALLET TRUCK SERVICE REPAIR MANUAL PDF DOWNLOAD

Total Pages: 70
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Language Type: English
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Learn how to properly maintain and repair your Clark WPX18 Electric Pallet Truck with this comprehensive service repair manual. With expert guidance and detailed instructions, you'll be able to keep your equipment in top working condition for increased efficiency and cost savings. Download now in PDF format for easy access and reference.

Models Covered:
Clark WPX18 Electric Pallet Truck 8257

Manuals Content:
1 DESCRIPTION ……………………………………………..1
1-1. INTRODUCTION ……………………………………..1
1-2. GENERAL DESCRIPTION ………………………..1
1-3. SAFETY FEATURES ……………………………….1
2 OPERATION …………………………………………………3
2-1. GENERAL ………………………………………………3
2-2. OPERATING PRECAUTIONS …………………..3
2-3. BEFORE OPERATION ……………………………..3
2-4. GENERAL CONTROL OPERATION …………..6
2-5.DRIVING AND STOPPING
PROCEDURES ……………………………………….6
2-5.1. Stopping …………………………………………..6
2-6.BELLY-BUTTON SWITCH ………………………….7
2-7.STEERING ARM GAS SPRING ………………….7
2-8. LIFT AND LOWER CONTROLS ………………..7
2-9. LOADING AND UNLOADING ……………………7
2-10.PARKING ………………………………………………7
2-11.BACKREST ……………………………………………7
3 PLANNED MAINTENANCE ……………………………9
3-1. GENERAL ………………………………………………9
3-2. MONTHLY AND QUARTERLY CHECKS …….9
3-3. BATTERY CARE ……………………………………..9
3-3.1. General……………………………………………..9
3-3.2. Safety Rules …………………………………….10
3-3.3. Battery Care and Charging…………………10
3-3.4. Battery Cleaning ……………………………….10
3-3.5. Maintenance Free Batteries ……………….10
3-4. CHARGING BATTERIES ………………………..11
3-5. BATTERIES REPLACEMENT ………………….11
3-6. LUBRICATION ………………………………………12
4 TROUBLESHOOTING …………………………………15
4-1. GENERAL …………………………………………….15
4-2. CONTROLLER TROUBLESHOOTING ……..18
4-2.1. Zapi Handset ……………………………………18
4-2.2. Fault Detection …………………………………18
4-2.2.1. General……………………………………….18
4-2.2.2. Logbook Access …………………………..18
4-2.3. Testing Truck Operation …………………….18
4-2.4. Settings and Adjustments …………………..19
4-2.4.1. Set Options………………………………….19
4-2.4.2. Adjustments …………………………………23
4-2.4.3. Parameter Change ……………………….25
4-2.5. Troubleshooting………………………………..29
5 OPERATING CONTROL SYSTEM ………………..37
5-1. CONTROL HEAD …………………………………..37
5-1.1. Cap Assembly Removal …………………….37
5-1.2. Cap Assembly Installation ………………….38
5-1.3. Control Head Removal ………………………39
5-1.4. Control Head Installation ……………………39
5-1.5. Potentiometer Replacement ……………….39
5-1.6. Belly-Button Switch Replacement ……….39
5-2. COMPARTMENT COVERS …………………….42
5-2.1. Removal ………………………………………….42
5-3. STEERING ARM ……………………………………42
5-3.1. Return Spring Replacement ……………….42
5-3.2. Steering Arm Removal ………………………42
5-3.3. Steering Arm Installation ……………………42
6 BRAKE SERVICING …………………………………….45
6-1. BRAKES ……………………………………………….45
6-1.1. Brake Assembly Replacement ……………45
7 DRIVING SYSTEM ………………………………………47
7-1. Drive Wheel …………………………………………..47
7-2. Transmission …………………………………………47
7-3. Load Wheel …………………………………………..49
7-3.1. Removal ………………………………………….49
7-3.2. Repair ……………………………………………..49
7-3.3. Load Wheel Installation ……………………..49
8 ELEVATION SYSTEM SERVICING ……………….51
8-1. LIFT LINKAGE ………………………………………51
8-1.1. Removal ………………………………………….51
8-1.2. Repair ……………………………………………..52
8-1.3. Installation ……………………………………….52
9 HYDRAULIC SYSTEM ………………………………..53
9-1. LINES AND FITTINGS …………………………..53
9-2. HYDRAULIC AND ELECTRICAL
ASSEMBLY REMOVAL …………………………54
9-2.1. Removal ………………………………………….54
9-2.2. Installation ……………………………………….54
9-3. HYDRAULIC PUMP, MOTOR, AND
RESERVOIR ASSY ………………………………54
9-3.1. Removal ………………………………………….54
9-3.2. Disassembly and Reassembly ……………54
9-3.3. Installation ……………………………………….54
9-3.4. Lift Cylinder ……………………………………..56
9-3.4.1. Removal ……………………………………..56
9-3.4.2. Repair …………………………………………56
9-3.4.3. Installation …………………………………..56
10 ELECTRICAL COMPONENTS …………………….57
10-1. ELECTRICAL CONTROL PANEL …………..57
10-1.1. Maintenance …………………………………..57
10-1.2. Cleaning ………………………………………..57
10-1.3. Controller Removal………………………….57
10-1.4. Controller Installation……………………….57
10-1.5. Charger Removal ……………………………57
10-1.6. Charger Installation …………………………57
10-1.7. Cooling Fan Removal ………………………60
10-1.8. Cooling Fan Installation ……………………60
10-1.9. Buzzer Removal ……………………………..60
10-1.10. Buzzer Installation …………………………60
10-1.11. Key Switch Removal ………………………60
10-1.12. Key Switch Installation …………………..60
10-1.13. Battery Indicator Removal ………………60
10-1.14. Battery Indicator Installation ……………60
10-1.15. LED Indicator Removal ………………….60
10-1.16. LED Indicator Installation ……………….60
10-1.17. Emergency Disconnect Removal …….61
10-1.18. Emergency Disconnect Installation ….61
10-1.19. Contactor Removal………………………..61
10-1.20. Contactor Installation……………………..61
10-1.21. Fuse Removal ………………………………61
10-1.22. Fuse Installation ……………………………61
10-1.23. Lift Limit Switch Removal ……………….64
10-1.24. Lift Limit Switch Installation …………….64
10-2. PUMP MOTOR …………………………………….65
10-3. DRIVE MOTOR ……………………………………65
10-4. DEADMAN SWITCH …………………………….65
11 OPTIONAL EQUIPMENT ……………………………67
12 ILLUSTRATED PARTS BREAKDOWN …………69