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CLARK WSXD20 ELECTRIC STACKER SERVICE REPAIR MANUAL PDF DOWNLOAD

CLARK WSXD20 ELECTRIC STACKER SERVICE REPAIR MANUAL PDF DOWNLOAD

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Total Pages: 61
Configuration: PDF
Language Type: English
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You Can Download After Purchase.
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Provides High Quality Illustration Diagrams With Clear And Concise Explanations.
Cooperative With All Versions Of Windows, Mac, IOS, Android.

This service repair manual for the Clark WSXD20 Electric Stacker offers comprehensive information for maintaining and repairing your equipment. With detailed diagrams and step-by-step instructions, you can ensure the longevity and optimal performance of your stacker. Increase uptime and reduce maintenance costs with this expert resource.

Models Covered:
Clark WSXD20 Electric Stacker 8273

Manuals Content:
1 DESCRIPTION ……………………………………………..1
1-1. INTRODUCTION ……………………………………..1
1-2. GENERAL DESCRIPTION ………………………..1
1-3. SAFETY FEATURES ……………………………….1
2 OPERATION …………………………………………………3
2-1. GENERAL ………………………………………………3
2-2. OPERATING PRECAUTIONS …………………..3
2-3. BEFORE OPERATION ……………………………..4
2-4. GENERAL CONTROL OPERATION …………..6
2-5. DRIVING AND STOPPING
PROCEDURES ……………………………………….6
2-5.1. Stopping ……………………………………………6
2-6.BELLY-BUTTON SWITCH ………………………….7
2-7.STEERING ARM GAS SPRING ………………….7
2-8. LIFT AND LOWER CONTROLS ………………..7
2-9. LOADING AND UNLOADING ……………………7
2-10.PARKING ………………………………………………7
3 PLANNED MAINTENANCE ……………………………9
3-1. GENERAL ………………………………………………9
3-2. MONTHLY AND QUARTERLY CHECKS …….9
3-3. BATTERY CARE ……………………………………..9
3-3.1. General……………………………………………..9
3-3.2. Safety Rules …………………………………….10
3-3.3. Battery Care and Charging…………………10
3-3.4. Battery Cleaning ……………………………….10
3-4. CHARGING BATTERIES ………………………..11
3-5. LUBRICATION ………………………………………11
3-6. LIFT CHAIN MAINTENANCE …………………..11
4 TROUBLESHOOTING …………………………………13
4-1. GENERAL …………………………………………….13
4-2. CONTROLLER TROUBLESHOOTING ……..16
4-2.1. Zapi Handset (Optional) …………………….16
4-2.2. Troubleshooting ………………………………..16
5 OPERATING CONTROL SYSTEM ………………..25
5-1. CONTROL HEAD …………………………………..25
5-1.1. Cap Assembly Removal …………………….25
5-1.2. Cap Assembly Installation ………………….26
5-1.3. Control Head Removal ………………………27
5-1.4. Control Head Installation ……………………27
5-1.5. Potentiometer Replacement ……………….27
5-1.6. Belly-Button Switch Replacement ……….27
5-2. COMPARTMENT COVERS …………………….30
5-2.1. Removal ………………………………………….30
5-3. STEERING ARM ……………………………………30
5-3.1. Return Spring Replacement ……………….30
5-3.2. Steering Arm Removal ………………………30
5-3.3. Steering Arm Installation ……………………30
6 BRAKE SERVICING …………………………………….33
6-1. BRAKES ……………………………………………….33
6-1.1. Brake Assembly Replacement ……………33
7 DRIVING SYSTEM ………………………………………35
7-1. Drive Wheel …………………………………………..35
7-2. Transmission …………………………………………35
7-3. Load Wheel …………………………………………..37
7-3.1. Removal ………………………………………….37
7-3.2. Repair ……………………………………………..37
7-3.3. Load Wheel Installation ……………………..37
7-4. Caster …………………………………………………..37
7-3.1. Removal ………………………………………….37
7-3.2. Repair ……………………………………………..38
7-3.3. Caster Installation……………………………..38
8 ELEVATION SYSTEM SERVICING ……………….39
8-1. GENERAL …………………………………………….39
8-2. LIFT CHAIN LENGTH ADJUSTMENT ………39
8-3. LIFT CHAIN WEAR INSPECTION ……………40
8-4. LIFT CHAIN REPLACEMENT ………………….40
8-5. LIFT CYLINDERS ………………………………….40
8-6. LIFT LINKAGE ………………………………………40
8-6.1. Removal ………………………………………….40
8-6.2. Installation ……………………………………….40
9 HYDRAULIC SYSTEM …………………………………43
9-1. LINES AND FITTINGS ……………………………43
9-2. HYDRAULIC PUMP, MOTOR, AND
RESERVOIR ASSY ……………………………….43
9-2.1. Removal ………………………………………….43
9-2.2. Disassembly and Reassembly ……………43
9-2.3. Installation ……………………………………….43
9-2.4. Lift Cylinder (Telescopic) ……………………47
9-2.4.1. Removal ……………………………………..47
9-2.4.2. Repair …………………………………………47
9-2.4.3. Installation …………………………………..47
9-2.5. Lift Cylinder …………………………………….48
9-2.5.1. Removal ……………………………………..48
9-2.5.2. Repair …………………………………………48
9-2.5.3. Installation …………………………………..48
10 ELECTRICAL COMPONENTS …………………….51
10-1. ELECTRICAL CONTROL PANEL …………..51
10-1.1. Maintenance …………………………………..51
10-1.2. Cleaning ………………………………………..51
10-1.3. Panel Removal ……………………………….51
10-1.4. Panel Disassembly ………………………….51
10-1.5. Panel Installation …………………………….51
10-2. HORN REPLACEMENT ………………………..51
10-3. PUMP MOTOR …………………………………….55
10-4. DRIVE MOTOR ……………………………………55
10-5. DEADMAN SWITCH …………………………….55
11 OPTIONAL EQUIPMENT ……………………………57

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