CLARK WSXD20 ELECTRIC STACKER SERVICE REPAIR MANUAL PDF DOWNLOAD

Total Pages: 61
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Language Type: English
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This service repair manual for the Clark WSXD20 Electric Stacker offers comprehensive information for maintaining and repairing your equipment. With detailed diagrams and step-by-step instructions, you can ensure the longevity and optimal performance of your stacker. Increase uptime and reduce maintenance costs with this expert resource.

Models Covered:
Clark WSXD20 Electric Stacker 8273

Manuals Content:
1 DESCRIPTION ……………………………………………..1
1-1. INTRODUCTION ……………………………………..1
1-2. GENERAL DESCRIPTION ………………………..1
1-3. SAFETY FEATURES ……………………………….1
2 OPERATION …………………………………………………3
2-1. GENERAL ………………………………………………3
2-2. OPERATING PRECAUTIONS …………………..3
2-3. BEFORE OPERATION ……………………………..4
2-4. GENERAL CONTROL OPERATION …………..6
2-5. DRIVING AND STOPPING
PROCEDURES ……………………………………….6
2-5.1. Stopping ……………………………………………6
2-6.BELLY-BUTTON SWITCH ………………………….7
2-7.STEERING ARM GAS SPRING ………………….7
2-8. LIFT AND LOWER CONTROLS ………………..7
2-9. LOADING AND UNLOADING ……………………7
2-10.PARKING ………………………………………………7
3 PLANNED MAINTENANCE ……………………………9
3-1. GENERAL ………………………………………………9
3-2. MONTHLY AND QUARTERLY CHECKS …….9
3-3. BATTERY CARE ……………………………………..9
3-3.1. General……………………………………………..9
3-3.2. Safety Rules …………………………………….10
3-3.3. Battery Care and Charging…………………10
3-3.4. Battery Cleaning ……………………………….10
3-4. CHARGING BATTERIES ………………………..11
3-5. LUBRICATION ………………………………………11
3-6. LIFT CHAIN MAINTENANCE …………………..11
4 TROUBLESHOOTING …………………………………13
4-1. GENERAL …………………………………………….13
4-2. CONTROLLER TROUBLESHOOTING ……..16
4-2.1. Zapi Handset (Optional) …………………….16
4-2.2. Troubleshooting ………………………………..16
5 OPERATING CONTROL SYSTEM ………………..25
5-1. CONTROL HEAD …………………………………..25
5-1.1. Cap Assembly Removal …………………….25
5-1.2. Cap Assembly Installation ………………….26
5-1.3. Control Head Removal ………………………27
5-1.4. Control Head Installation ……………………27
5-1.5. Potentiometer Replacement ……………….27
5-1.6. Belly-Button Switch Replacement ……….27
5-2. COMPARTMENT COVERS …………………….30
5-2.1. Removal ………………………………………….30
5-3. STEERING ARM ……………………………………30
5-3.1. Return Spring Replacement ……………….30
5-3.2. Steering Arm Removal ………………………30
5-3.3. Steering Arm Installation ……………………30
6 BRAKE SERVICING …………………………………….33
6-1. BRAKES ……………………………………………….33
6-1.1. Brake Assembly Replacement ……………33
7 DRIVING SYSTEM ………………………………………35
7-1. Drive Wheel …………………………………………..35
7-2. Transmission …………………………………………35
7-3. Load Wheel …………………………………………..37
7-3.1. Removal ………………………………………….37
7-3.2. Repair ……………………………………………..37
7-3.3. Load Wheel Installation ……………………..37
7-4. Caster …………………………………………………..37
7-3.1. Removal ………………………………………….37
7-3.2. Repair ……………………………………………..38
7-3.3. Caster Installation……………………………..38
8 ELEVATION SYSTEM SERVICING ……………….39
8-1. GENERAL …………………………………………….39
8-2. LIFT CHAIN LENGTH ADJUSTMENT ………39
8-3. LIFT CHAIN WEAR INSPECTION ……………40
8-4. LIFT CHAIN REPLACEMENT ………………….40
8-5. LIFT CYLINDERS ………………………………….40
8-6. LIFT LINKAGE ………………………………………40
8-6.1. Removal ………………………………………….40
8-6.2. Installation ……………………………………….40
9 HYDRAULIC SYSTEM …………………………………43
9-1. LINES AND FITTINGS ……………………………43
9-2. HYDRAULIC PUMP, MOTOR, AND
RESERVOIR ASSY ……………………………….43
9-2.1. Removal ………………………………………….43
9-2.2. Disassembly and Reassembly ……………43
9-2.3. Installation ……………………………………….43
9-2.4. Lift Cylinder (Telescopic) ……………………47
9-2.4.1. Removal ……………………………………..47
9-2.4.2. Repair …………………………………………47
9-2.4.3. Installation …………………………………..47
9-2.5. Lift Cylinder …………………………………….48
9-2.5.1. Removal ……………………………………..48
9-2.5.2. Repair …………………………………………48
9-2.5.3. Installation …………………………………..48
10 ELECTRICAL COMPONENTS …………………….51
10-1. ELECTRICAL CONTROL PANEL …………..51
10-1.1. Maintenance …………………………………..51
10-1.2. Cleaning ………………………………………..51
10-1.3. Panel Removal ……………………………….51
10-1.4. Panel Disassembly ………………………….51
10-1.5. Panel Installation …………………………….51
10-2. HORN REPLACEMENT ………………………..51
10-3. PUMP MOTOR …………………………………….55
10-4. DRIVE MOTOR ……………………………………55
10-5. DEADMAN SWITCH …………………………….55
11 OPTIONAL EQUIPMENT ……………………………57