John Deere 135C RTS & 225C LC RTS Excavator Operator's Manual OMT200346 - PDF

Operate your John Deere 135C RTS and 225C LC RTS excavators with confidence and precision using the operator’s manual OMT200346. This PDF manual offers detailed instructions and technical diagrams to ensure optimal performance and safety. Utilize the manual to keep your machinery running like new.

The Operator's Manual is the perfect companion to help you make the most of your investment. It's packed with useful information such as safety regulations, operating procedures, and troubleshooting guides, ensuring you can use your device with confidence.

Manual Contents:
Forward
Non-Road Diesel Engine Emission Control System Warranty Statement
Off-Road Compression-Ignition Engines CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT
Technical Information Feedback Form
Section 1-1: Safety—Safety Features
Safety Features
Section 1-2: Safety—General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding for Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Section 1-3: Safety—Operating Precautions
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Worksite Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Add and Operate Attachments Safely
Section 1-4: Safety—Maintenance Precautions
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Section 1-5: Safety—Safety Signs
Safety Signs
Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped
Safety Signs Installed on Hydraulic Coupler—If Equipped
Section 2-1: Operation—Operator's Station
Pedals, Levers, and Panels
Monitor Panel
Monitor Panel Functions
Front Switch Panel
Front Switch Panel Functions
Rear Switch Panel
Horn
Power Boost Switch—225C LC RTS
Pilot Control Shutoff Lever
Travel Alarm and Travel Alarm Cancel Switch
Cab Heater and Air Conditioner
Operating AM/FM Radio
Secondary Exit Tool
Opening Upper Front (Secondary Exit) Window
Removing and Storing Lower Front Window
Opening Side Window
Opening and Closing Roof Exit Cover
Adjusting Operator Seat
Adjusting Console Height
Adjusting Console Fore-Aft
Section 2-2: Operation—Operating the Machine
Before Starting Work
Operator's Daily Machine Check Before Starting
Starting Engine
Cold Weather Starting
Cold Weather Warm-Up
Travel Pedals and Levers
Locking the Hydraulic Coupler to the Attachment
Unlocking the Hydraulic Coupler From the Attachment
Control Lever Pattern Operation
Control Lever Pattern Conversion
Operating Backfill Blade—135C RTS
Operating Tips—Backfill Blade
Operating In Water and Mud
Driving Up a Steep or Slippery Slope
Lifting
Lower Boom With Engine Stopped—135C RTS
Lower Boom With Engine Stopped—225C LC RTS
Parking Machine
Transporting Machine Equipped With Long Arm—135C RTS
Loading and Unloading for Transport
Towing Machine
Lifting the Machine
Section 3-1: Maintenance—Machine
Diesel Fuel
Testing Diesel Fuel
Handling and Storing Diesel Fuel
Alternative and Synthetic Lubricants
Diesel Engine Oil
Hydraulic Oil
Swing Gearbox and Travel Gearbox Oils
Pump Gearbox Oil
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease
Section 3-2: Maintenance—Periodic Maintenance
Service Machine at Specified Intervals
Check Hour Meter Regularly
Prepare Machine for Maintenance
Open Access Cover—135C RTS
Open Engine Hood—135C RTS
Open Access Cover—225C LC RTS
Open Engine Hood—225C LC RTS
Fuel Tank
Hydraulic Breaker and Crusher Attachments
Maintenance and Repair Record Keeping System
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
Periodic Maintenance Record Keeping System
Section 3-3: Maintenance—As Required
Drain Fuel Tank Sump
Clean Air Cleaner Dust Valve
Check Windshield Washer Fluid Level
Section 3-4: Maintenance—Every 10 Hours or Daily
Check Hydraulic Oil Tank Level
Check Engine Oil Level
Check Recovery Tank Coolant Level
Lubricate Hydraulic Coupler—If Equipped
Section 3-5: Maintenance—Initial Service - 50 Hours
Drain Water Separator
Bleed Fuel System—135C RTS
Bleed Fuel System—225C LC RTS
Check and Adjust Track Sag
Section 3-6: Maintenance—Every 100 Hours
Grease Front Joint Pins—135C RTS
Grease Front Joint Pins—225C LC RTS
Grease Bucket and Link Pins—135C RTS
Grease Bucket and Link Pins—225C LC RTS
Check and Adjust Fan Belt Tension
Section 3-7: Maintenance—Every 250 Hours
Grease Backfill Blade
Check Swing Gearbox Oil Level
Drain Hydraulic Fluid Tank Sump
Check Pump Drive Gearbox Oil Level—225C LC RTS
Clean Battery Terminals
Clean or Replace Primary Air Cleaner Element
Section 3-8: Maintenance—Every 500 Hours
Grease Swing Bearing Gear
Drain Water Separator
Replace Fuel Filter
Change Engine Oil and Replace Filter
Check Air Intake Hose
Clean Radiator Air Inlet Screen
Check Cab Fresh Air Filter
Check Cab Recirculating Air Filter
Grease Swing Bearing
Section 3-9: Maintenance—Every 1000 Hours
Change Swing Gearbox Oil
Clean Fuel Tank Inlet Screen
Replace Hydraulic Tank Oil Filter
Replace Pilot System Oil Filter
Change Pump Drive Gearbox Oil—225C LC RTS
Clean Engine Crankcase Ventilation Tube
Adjust Engine Valve Clearance
Engine Speed
Engine Speed Adjustment
Replace Air Cleaner Elements
Section 3-10: Maintenance—Every 2000 Hours
Drain Cooling System
Cooling System Fill and Deaeration Procedure
Change Travel Gearbox Oil
Section 3-11: Maintenance—Every 4000 Hours
Change Hydraulic Tank Oil and Clean Suction Screen—135C RTS
Change Hydraulic Tank Oil and Clean Suction Screen—225C LC RTS
Section 4-1: Miscellaneous—Machine
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump
Do Not Service Control Valves, Cylinders, Pumps, or Motors
Precautions for Alternator and Regulator
Using Booster Batteries—24-Volt System
Using Battery Charger
Replacing Batteries
Welding On Machine
Clean Machine Regularly
Adding 12-Volt Accessories
Replacing Fuses
Replacing Bucket Teeth
Replacing Bucket Tooth Tip—Heavy-Duty Bucket
Adjusting Bucket to Arm Joint
Removing Bucket
Track Sag General Information
Check Track Shoe Hardware
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Section 4-2: Miscellaneous—Operational Checkout
Operational Checkout
Section 4-3: Miscellaneous—Troubleshooting
Using Troubleshooting Charts
Engine
Electrical System
Hydraulic System
Section 4-4: Miscellaneous—Storage
Prepare Machine for Storage
Section 4-5: Miscellaneous—Serial Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Record Travel Motor Serial Numbers
Record Swing Motor Serial Number
Hydraulic Coupler Serial Number—If Equipped
Keep Proof of Ownership
Keep Machines Secure
Section 4-6: Miscellaneous—Specifications
135C RTS Engine Specifications
135C RTS Drain and Refill Capacities
135C RTS Specifications
135C RTS Working Ranges
135C RTS Lift Capacity—KG (LB)(without blade and with rubber track)
135C RTS Lift Capacity—KG (LB)(blade on the ground and with rubber track)
135C RTS Lift Capacity—KG (LB)(without blade and with rubber track)
135C RTS Lift Capacity—KG (LB)(blade on the ground and with rubber track)
135C RTS Lift Capacity—KG (LB)(without blade)
135C RTS Lift Capacity—KG (LB)(blade on the ground)
135C RTS Lift Capacity—KG (LB)(without blade)
135C RTS Lift Capacity—KG (LB)(blade on the ground)
135C RTS Lift Capacity—KG (LB)(without blade)
135C RTS Lift Capacity—KG (LB)(blade on the ground)
135C RTS Lift Capacity—KG (LB)(without blade)
135C RTS Lift Capacity—KG (LB)(blade on the ground)
225C LC RTS Engine Specifications
225C LC RTS Drain and Refill Capacities
225C LC RTS Specifications
225C LC RTS Working Ranges
225C LC RTS Lift Capacity—KG (LB)(with rubber track)
225C LC RTS Lift Capacity—KG (LB)(with rubber track)
225C LC RTS Lift Capacity—KG (LB)
225C LC RTS Lift Capacity—KG (LB)
225C LC RTS Lift Capacity—KG (LB)
225C LC RTS Lift Capacity—KG (LB)

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