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John Deere 540, 545, 550, 570, 580, 590 Round Balers Technical Service Repair Manual TM3265 - PDF
John Deere 540, 545, 550, 570, 580, 590 Round Balers Technical Service Repair Manual TM3265 - PDF
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Complete Guide to 540, 545, 550, 570, 580, 590 Round Balers All Inclusive Technical Service Repair Manual PDF (TM3265)
Keep your John Deere baler running like new with this comprehensive all-inclusive service repair manual. It covers 540, 545, 550, 570, 580, and 590 round balers, and includes repair and preventative maintenance information to ensure optimal performance.
This comprehensive technical service repair manual from John Deere is the ultimate resource for servicing and repairing the 540, 545, 550, 570, 580, and 590 round balers. With detailed work instructions, diagrams, and specifications, this manual covers everything from routine maintenance to troubleshooting and repairs. The information is presented in a clear and easy to understand format, giving you the confidence to complete the job with ease.
Models Covered:
John Deere 540 Round Balers
John Deere 545 Round Balers
John Deere 550 Round Balers
John Deere 570 Round Balers
John Deere 580 Round Balers
John Deere 590 Round Balers
Manuals Contents:
FOREWORD
Section 05 – SAFETY
Group 05 – Safety Information
Section 10 – GENERAL
Group 10 – Serial Numbers
Group 15 – Torques for Hardware
Group 20 – Lubrication
Group 25 – General Information
Section 40 – ELECTRICAL SYSTEM
Group 05 – Connectors
Group 10 – Sensors and Switches
Group 15 – Actuators
Group 20 – BaleMaster Control Monitor (570, 580 and 590)
Group 25 – BaleMaster Controller (570, 580 and 590)
Group 30 – Manual Twine Control Switch (540, 570 and 580)
Group 35 – Bale Monitor (545 and 550)
Group 40 – Sound Alarm (540 and 545)
Section 50 – POWER TRAIN
Group 05 – Bondioli Powerline
Group 10 – Walterscheid Powerline
Group 15 – Walterscheid CV Joint
Group 20 – Baler Main Drive Shaft
Group 25 – John Deere Slip Clutch
Group 30 – Shear Bolt Clutch
Group 35 – Walterscheid Slip Clutch
Group 40 – Cam-Type Cut Out Clutch
Group 45 – Comer Gear Case
Group 50 – Superior Gear Case (540, 545 and 550)
Group 55 – Precutter Gear Case
Group 60 – Chain Tension
Group 65 – Sprocket Alignment
Section 70 – HYDRAULIC SYSTEM
Group 05 – Bale Density Control Valve (540, 545, 570 and 580)
Group 10 – Bale Density Control Valve (550 and 590)
Group 15 – Hydraulic Cylinders
Group 20 – Gate Locking Valve (550 and 590)
Group 25 – Hydraulic Twine Arm Control (545 and 550)
Group 30 – Hydraulic Twine Operating Instructions (545 and 550)
Group 35 – Net Wrapping Hydraulic Components (545 and 550)
Group 40 – Precutter Hydraulic Components
Section 80 – MISCELLANEOUS
Group 05 – Wheel and Hub Repair
Group 15 – Tongue Repair (540, 545 and 550)
Group 20 – Tongue Repair (570, 580 and 590)
Group 25 – Gate Latch
Group 30 – Bale Size Indicator
Group 35 – Bale Shape Sender
Section 100A – PICKUP REPAIR
Group 05 – 1.41 m (4 ft 7 in.) Pickup
Group 10 – 1.81 m (5 ft 11 in.) Pickup
Group 15 – 2.20 m (7 ft 3 in.) Pickup
Group 20 – Pickup Adjustments
Group 25 – Pickup Drive Components
Section 100B – PRECUTTER SYSTEM
Group 05 – Adjustment
Section 120 – BALE CHAMBER
Group 05 – Identification of Rolls
Group 10 – Baler Rolls
Group 15 – Scraper of Roll
Group 20 – Belt Repair
Group 25 – Belt Guide for Net Wrapping Device
Group 30 – Tension Arm Repair
Group 35 – Top Idler Roll Declutchable Drive
Section 130A – NET WRAPPING SYSTEM
Group 05 – Repair (Baler Up To SN 322399)
Group 10 – Repair (Baler From SN 322400)
Section 130B – TWINE WRAPPING SYSTEM
Group 05 – Electrical Wrapping System (540, 570, 580 and 590)
Group 10 – Hydraulic Wrapping System (545 and 550)
Section 240 – ELECTRICAL SYSTEM (570, 580 AND 590)
Group 05 – General Information
Group 06 – Test Equipment
Group 10 – Electrical System Diagrams for Road Light
Group 15 – Electrical System / Manual Twine Control
Group 15A – Electrical Diagram / Manual Twine Control Switch
Group 15B – Checking Twine Wrapping Function
Group 15C – Checking Soft Core Function
Group 20 – Electrical System / Electronic Wrapping Control
Group 20A – Electrical Diagram / Electronic Wrapping Control
Group 20B – Checking Twine Wrapping Function
Group 20C – Checking Soft Core Function
Group 20D – Checking the Bale Oversize and Gate Function
Group 30 – Electrical System / BaleMaster Control
Group 30A – Electrical Diagrams / BaleMaster Control
Group 30B – BaleMaster Diagnostic Mode
Group 30C – Checking BaleMaster Monitor
Group 30D – Checking Controller Power Supply and Data Link
Group 30E – Checking Twine Wrapping Function
Group 30F – Checking Net Wrapping Function
Group 30G – Checking Twine and Net Wrapping Control Function
Group 30H – Checking Bale Oversize and Tension Control Function
Group 30J – Checking Gate Function
Group 30K – Checking Precutter Function
Group 30L – Checking Soft Core Function
Section 241 – ELECTRICAL SYSTEM (540, 545 AND 550)
Group 05 – General Information
Group 06 – Test Equipment
Group 10 – Manual Twine Control Switch (540 only)
Group 15 – Sound Alarm (540 and 545)
Group 20A – Basic Monitor (545 and 550)
Group 20B – Monitor For Net Wrapping (545 and 550)
Group 20C – Monitor for Soft Core (545 and 550)
Group 25 – Electrical Diagnostics
Section 270 – HYDRAULIC SYSTEM – OPERATION AND TESTS
Group 05 – Safety
Group 10 – General Information
Group 20 – Bale Density / Gate Control – Description
Group 21 – Bale Density / Gate Control – Troubleshooting
Group 22 – Bale Density / Gate Control – Tests
Group 30 – Pickup Lift System (Baler without Precutter)
Group 40 – Precutter Hydraulic System – Description
Group 41 – Precutter Hydraulic System – Tests
Section 330A – NET WRAPPING – OPERATION AND TESTS
Group 05 – Troubleshooting
Group 10 – General Information
Group 20A – Net Wrapping System – Operation (545 and 550)
Group 20B – Net Wrapping System – Operation (570, 580 and 590)
Section 330B – TWINE WRAPPING – OPERATION AND TESTS
Group 05 – Troubleshooting
Group 10 – General Information
Group 15 – Twine Wrapping System – Operation (545 and 550)
Group 30 – Twine Wrapping System – Tests (545 and 550)
Section 05 – SAFETY
Group 05 – Safety Information
Section 10 – GENERAL
Group 10 – Serial Numbers
Group 15 – Torques for Hardware
Group 20 – Lubrication
Group 25 – General Information
Section 40 – ELECTRICAL SYSTEM
Group 05 – Connectors
Group 10 – Sensors and Switches
Group 15 – Actuators
Group 20 – BaleMaster Control Monitor (570, 580 and 590)
Group 25 – BaleMaster Controller (570, 580 and 590)
Group 30 – Manual Twine Control Switch (540, 570 and 580)
Group 35 – Bale Monitor (545 and 550)
Group 40 – Sound Alarm (540 and 545)
Section 50 – POWER TRAIN
Group 05 – Bondioli Powerline
Group 10 – Walterscheid Powerline
Group 15 – Walterscheid CV Joint
Group 20 – Baler Main Drive Shaft
Group 25 – John Deere Slip Clutch
Group 30 – Shear Bolt Clutch
Group 35 – Walterscheid Slip Clutch
Group 40 – Cam-Type Cut Out Clutch
Group 45 – Comer Gear Case
Group 50 – Superior Gear Case (540, 545 and 550)
Group 55 – Precutter Gear Case
Group 60 – Chain Tension
Group 65 – Sprocket Alignment
Section 70 – HYDRAULIC SYSTEM
Group 05 – Bale Density Control Valve (540, 545, 570 and 580)
Group 10 – Bale Density Control Valve (550 and 590)
Group 15 – Hydraulic Cylinders
Group 20 – Gate Locking Valve (550 and 590)
Group 25 – Hydraulic Twine Arm Control (545 and 550)
Group 30 – Hydraulic Twine Operating Instructions (545 and 550)
Group 35 – Net Wrapping Hydraulic Components (545 and 550)
Group 40 – Precutter Hydraulic Components
Section 80 – MISCELLANEOUS
Group 05 – Wheel and Hub Repair
Group 15 – Tongue Repair (540, 545 and 550)
Group 20 – Tongue Repair (570, 580 and 590)
Group 25 – Gate Latch
Group 30 – Bale Size Indicator
Group 35 – Bale Shape Sender
Section 100A – PICKUP REPAIR
Group 05 – 1.41 m (4 ft 7 in.) Pickup
Group 10 – 1.81 m (5 ft 11 in.) Pickup
Group 15 – 2.20 m (7 ft 3 in.) Pickup
Group 20 – Pickup Adjustments
Group 25 – Pickup Drive Components
Section 100B – PRECUTTER SYSTEM
Group 05 – Adjustment
Section 120 – BALE CHAMBER
Group 05 – Identification of Rolls
Group 10 – Baler Rolls
Group 15 – Scraper of Roll
Group 20 – Belt Repair
Group 25 – Belt Guide for Net Wrapping Device
Group 30 – Tension Arm Repair
Group 35 – Top Idler Roll Declutchable Drive
Section 130A – NET WRAPPING SYSTEM
Group 05 – Repair (Baler Up To SN 322399)
Group 10 – Repair (Baler From SN 322400)
Section 130B – TWINE WRAPPING SYSTEM
Group 05 – Electrical Wrapping System (540, 570, 580 and 590)
Group 10 – Hydraulic Wrapping System (545 and 550)
Section 240 – ELECTRICAL SYSTEM (570, 580 AND 590)
Group 05 – General Information
Group 06 – Test Equipment
Group 10 – Electrical System Diagrams for Road Light
Group 15 – Electrical System / Manual Twine Control
Group 15A – Electrical Diagram / Manual Twine Control Switch
Group 15B – Checking Twine Wrapping Function
Group 15C – Checking Soft Core Function
Group 20 – Electrical System / Electronic Wrapping Control
Group 20A – Electrical Diagram / Electronic Wrapping Control
Group 20B – Checking Twine Wrapping Function
Group 20C – Checking Soft Core Function
Group 20D – Checking the Bale Oversize and Gate Function
Group 30 – Electrical System / BaleMaster Control
Group 30A – Electrical Diagrams / BaleMaster Control
Group 30B – BaleMaster Diagnostic Mode
Group 30C – Checking BaleMaster Monitor
Group 30D – Checking Controller Power Supply and Data Link
Group 30E – Checking Twine Wrapping Function
Group 30F – Checking Net Wrapping Function
Group 30G – Checking Twine and Net Wrapping Control Function
Group 30H – Checking Bale Oversize and Tension Control Function
Group 30J – Checking Gate Function
Group 30K – Checking Precutter Function
Group 30L – Checking Soft Core Function
Section 241 – ELECTRICAL SYSTEM (540, 545 AND 550)
Group 05 – General Information
Group 06 – Test Equipment
Group 10 – Manual Twine Control Switch (540 only)
Group 15 – Sound Alarm (540 and 545)
Group 20A – Basic Monitor (545 and 550)
Group 20B – Monitor For Net Wrapping (545 and 550)
Group 20C – Monitor for Soft Core (545 and 550)
Group 25 – Electrical Diagnostics
Section 270 – HYDRAULIC SYSTEM – OPERATION AND TESTS
Group 05 – Safety
Group 10 – General Information
Group 20 – Bale Density / Gate Control – Description
Group 21 – Bale Density / Gate Control – Troubleshooting
Group 22 – Bale Density / Gate Control – Tests
Group 30 – Pickup Lift System (Baler without Precutter)
Group 40 – Precutter Hydraulic System – Description
Group 41 – Precutter Hydraulic System – Tests
Section 330A – NET WRAPPING – OPERATION AND TESTS
Group 05 – Troubleshooting
Group 10 – General Information
Group 20A – Net Wrapping System – Operation (545 and 550)
Group 20B – Net Wrapping System – Operation (570, 580 and 590)
Section 330B – TWINE WRAPPING – OPERATION AND TESTS
Group 05 – Troubleshooting
Group 10 – General Information
Group 15 – Twine Wrapping System – Operation (545 and 550)
Group 30 – Twine Wrapping System – Tests (545 and 550)
Total Pages: 860
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🠺24/7 Support: Enjoy Round-the-clock Assistance, Ensuring Help Is Just A Click Away Whenever You Need It.
🠺Universal Compatibility: Optimized For All Major Platforms, Including Windows, Mac, iOS, And Android.
🠺Format: Delivered As A Downloadable Pdf File, Ensuring Portability And Ease Of Use.
🠺Language: Crafted In Clear, Concise English, Accessible To A Global Audience.
🠺Visual Excellence: Enhanced With Detailed Illustrations And Diagrams, Making Concepts Intuitive And Easy To Grasp.
🠺User-friendly: Designed For All Skill Levels, Ensuring A Seamless Learning Experience For Beginners And Experts Alike.
🠺Access: Easily Access Your Digital Product By Downloading It After Purchase.
🠺24/7 Support: Enjoy Round-the-clock Assistance, Ensuring Help Is Just A Click Away Whenever You Need It.
🠺Universal Compatibility: Optimized For All Major Platforms, Including Windows, Mac, iOS, And Android.
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